steam boiler

WASTE HEAT RECOVERY is a process of recovering ENERGY from waste process outputs. These are custom built equipments or systems designed as per the waste heat available and the process heat load. • These are custom built equipments as per the type waste heat available and the process heat requirements. A detailed study of the clients system is required. • These systems can be designed to recover waste heat from high temperature flue gases of furnaces , DG sets, boilers or any other heat source. • The waste heat recovery can be designed in shell and tube type or water tube type design based on the operating pressure of the system. SMOKE TUBE TYPE WASTE HEAT RECOVERY SYSTEMS : • Package type boilers is an internal furnace Boiler with a three pass, fully wet back & smoke tube type design. The fuel is charged through a charging door to keep the fire going. Package type is designed to provide low cost heating with minimum operational complexity. • Due to proper shell or steam drum diameters, steam volume is more & hence better steam quality. • Steam Quality is better as Properly Designed Drum Internals are Provided. • Provided with accessories like Economiser, Deaerator Tank etc. as per requirement for better performance of the Waste Heat Boiler. • Capacity and Working Pressure of the Waste Heat Recovery is considered as per Customers requirement. • Heat Exchangers and Waste Heat Recovery Boilers are especially made as per codes like IBR 1950 with its Latest Amendments/TEMA etc. WATER TUBE TYPE WASTE HEAT RECOVERY SYSTEMS : • Natural or Forced Circulation Type Configuration is possible. • WHRU system is designed based on the Waste Gases Type and other Basic Design Parameters, Hence Reliable Operation. • Smoke chambers are lined with castable refractory material to protect the inside surfaces. • Simple arrangement of smoke chamber door fixing, facilitate easy periodical tube cleaning. • Finned Tube Construction is available which makes the WHRU compact. • Steam Heat Recovery Boilers are available in both Bi-Drum and Single Drum type arrangements. • Due to proper shell or steam drum diameters, steam volume is more & hence better steam quality. • Steam Quality is better as Properly Designed Drum Internals are Provided. • Provided with accessories like Super Heater, Economiser, Deaerator Tank etc. as per requirement for better performance of the Waste Heat Boiler. • Capacity and Working Pressure of the Waste Heat Recovery is considered as per Customers requirement. • Heat Exchangers and Waste Heat Recovery Boilers are especially made as per codes like IBR 1950 with its Latest Amendments/TEMA etc. WASTE HEAT RECOVERY SYSTEM ranges from single unit to entire system which includes CO-GENERATION SYSTEMS which can generate ELECTRICITY by producing steam from running boiler operating on process outputs. We design WASTE HEAT RECOVERY HEAT EXCHANGERS to TURNKEY CO GENERATION PROJECTS with high degree of AUTOMATION. A detailed study of the clients system is required. Then total waste heat load is determined. Depending on this quantity, Energy generation is calculated. Finally the system is designed for client according to his requirements. We design and manufacture complete custom built waste heat recovery equipments by adopting best designing methods and standards along with best quality raw materials and manufacturing methods at best possible price and least possible time. We appreciate your interest in waste heat recovery systems and request the enquiry for future transactions.

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PACKAGE BOILER is a COMPACT BOILER used for generation of steam in any type of industry. It can be Water tube or Fire Tube type. Package Boilers can be IBR Boilers or NON IBR Boilers. • Boiler Construction is Three Pass Fully Wet Back Type. • Designed with proper grate area and furnace volume for efficient burning of solid fuels. • Proper Furnace Volume is provided For Liquid and Gaseous Fuels for better Combustion Efficiencies.. • Higher boiler efficiencies as designed properly with required heating surface areas based on Fuel Type. • Available for liquid fuels like LDO/HSD/FO/LSHS, Gaseous fuels like Natural Gas/LPG/Biogas and Solid Fuels like Bagasse, Husk, Wood, Coal and other Agro-Wastes. • Good Steam Quality up to 98% dry saturated as large disengaging surface and free board distance in boiler shell. • Consistent and trouble free performance under 'Normal Operating Conditions. • Capacities from 50 kg/hr to 6000 kg/hr for Solid Fuels and from 50 kg/hr to 20,000 kg/hr for Oil/Gas Firing are available. Pressure Ratings 10.54 kg/sq.cm, 15 kg/sq.cm, 17.5 kg/sq.cm, 21 kg/sq.cm or as per Clients Requirement We SGM TECH design and manufacture all types of Package Boilers according to client requirements. We adopt best standards for designing and best quality raw materials along with best and efficient methods for manufacturing. Different fuels include Agro-waste, Wood, Husk, Coal as solid fuels, FO, LDO, HSD, LSHS as liquid fuelsand NG, LPG, CNG, Biogass, Producer Gas as gaseous fules. SGM TECH provides complete TURNKEY PROJECTS of Package Boilers along with high degree of BOILER AUTOMATION with best quality and price along with best delivery periods. We assure efficient working of our state of the art package boilers for long term operations. We appreciate your interest in package boilers and request the enquiry for the future transactions.

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WATER CUM SMOKE TUBE BOILER is a type of boiler in which water circulates in tubes heated externally by the fire. Fuel is burned inside the furnace, creating hot gas which heats water in the steam-generating tubes and steam is generated. A. OIL/GAS FIRED : • Shop Assembled with Closely Controlled quality. • Compact and easy for Transportation. • Less Erection time due to Package Type Design. • Good Heat Release Rates in the Furnace and Proper Water Circulation Ratios Ensures High Reliability. • High Fuel Efficiency up to 90 + 2 % on Fuel Oils such as LDO,HSD,FO,LSHS and up to 92+2 % on Gaseous Fuels like Natural Gas, LPG, Biogas etc. • Convective Type Super Heater Placed behind Screen Tubes and Convective Bank Tubes, Gives More Life to the Super Heater. • Soot Blowers are provided for cleaning the heat transfer surfaces periodically thereby maintaining the overall performance of the boiler constant. • Good Steam Quality is ensured due to presence of properly designed drum internals. • Provision of refractory layer on bottom membrane wall tubes in the furnace protects the surfaces from getting damaged due to burning of the spilt oil on the bottom surfaces. • Quick Steam Generation and Can Take Care of Changing Requirement of the Steam in the Process. • Available with all accessories like Super Heater, Economiser, and Air Pre-Heater as per clients requirements. • Range of the boilers is available from 5000 kg/hr to 50,000 kg/hr with working pressure Range of 10 kg/sq.cm to 120 kg/sq.cm. B. SOLID FUEL FIRED : • Designed as per Latest Amendments of the IBR Code and Other Internationally Recognized Codes and are provided with more than all mandatory safety requirements. • Suitable to Burn different type of fuels such as Bagasse, Husk, Wood Chips, Brickets, Coal etc. • Provided with Grates like Fixed Grate/Dumping Grate/Pulsating Grate/Travelling Grate/FBC Grates. • Quick Steam Generation and Can Take Care of Changing Requirement of the Steam in the Process. • Provision of Appropriate Grate Area and Furnace Volume ensures complete combustion of the fuel in the furnace. • Longer life of super heater as its construction is based on the fuel type, its design parameters and proper metallurgy of the super heater tubes and headers used. • Multi-passes in convection zone makes the boiler efficient and more economical. • Provided with accessories like Super Heater, Economiser, Air Pre-Heater, De-aerator Tanks etc. as per requirement for better performance of the boiler. • High Overall efficiency combined with reliable operation achieved through accurate computerized thermal and mechanical designs of boiler. • Range of the boilers is available from 5 TPH to 150 TPH with working pressure Range of 10 kg/sq.cm to 120 kg/sq.cm. Water Tube Boilers are installed when there is a requirement of high pressure high temperature steam for specific application. These boilers can generate steam with pressure of 160 bar and above. Different fuels include Agro-waste, Wood, Husk, Coal as solid fuels, FO, LDO, HSD, LSHS as liquid fuelsand NG, LPG, CNG, Biogass, Producer Gas as gaseous fules. We SGM TECH design and develop all types of Water Tube Boilers with MULTIPLE FUELS according to customer requirement. We use IBR approved design procedures for designing boilers and assure the efficient and safe working of the entire system. We also adopt different National and International Design Standards for best TURNKEY PROJECTS along with boiler services for our customers in best possible price and timely delivery. We design state of the art custom CUSTOM BUILT BOILERS with best quality and price. We appreciate your interest in boilers and request enquiry for future transactions.

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