'hot water generation systems'

A HOT WATER GENERATOR is a type of heater in which heat is generated by burning fuel and is transferred to the water at ambient temperature which is then heated to the required temperature. Different fuels include Agro-waste, Wood, Husk, Coal as solid fuels, FO, LDO, HSD, LSHS as liquid fuelsand NG, LPG, CNG, Biogass, Producer Gas as gaseous fules. We design complete TURNKEY SOLUTIONS for HOT WATER GENERATION SYSTEMS according to customer requirements by adopting best engineering methods for optimized design and efficient working along with safety. We also have our own manufacturing setup having modern facilities and utilities for fast manufacturing. We use top grade materials and techniques to manufacture the product in least possible time and at best price. We appreciate your interest in HOT WATER GENERATORS and request the enquiry for the future transactions.

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A HOT AIR GENERATOR is a type of heater in which heat is generated by burning fuel and is transferred to the air at ambient temperature which is then heated to the required temperature. Different fuels include Agro-waste, Wood, Husk, Coal as solid fuels, FO, LDO, HSD, LSHS as liquid fuelsand NG, LPG, CNG, Biogass, Producer Gas as gaseous fules. We design complete TURNKEY SOLUTIONS for HOT AIR GENERATION SYSTEMS according to customer requirements by adopting best engineering methods for optimized design and efficient working along with safety. We also have our own manufacturing setup having modern facilities and utilities for fast manufacturing. We use top grade materials and techniques to manufacture the product in least possible time and at best price. We appreciate your interest in HOT AIR GENERATORS and request the enquiry for the future transactions.

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WASTE HEAT RECOVERY is a process of recovering ENERGY from waste process outputs. These are custom built equipments or systems designed as per the waste heat available and the process heat load. • These are custom built equipments as per the type waste heat available and the process heat requirements. A detailed study of the clients system is required. • These systems can be designed to recover waste heat from high temperature flue gases of furnaces , DG sets, boilers or any other heat source. • The waste heat recovery can be designed in shell and tube type or water tube type design based on the operating pressure of the system. SMOKE TUBE TYPE WASTE HEAT RECOVERY SYSTEMS : • Package type boilers is an internal furnace Boiler with a three pass, fully wet back & smoke tube type design. The fuel is charged through a charging door to keep the fire going. Package type is designed to provide low cost heating with minimum operational complexity. • Due to proper shell or steam drum diameters, steam volume is more & hence better steam quality. • Steam Quality is better as Properly Designed Drum Internals are Provided. • Provided with accessories like Economiser, Deaerator Tank etc. as per requirement for better performance of the Waste Heat Boiler. • Capacity and Working Pressure of the Waste Heat Recovery is considered as per Customers requirement. • Heat Exchangers and Waste Heat Recovery Boilers are especially made as per codes like IBR 1950 with its Latest Amendments/TEMA etc. WATER TUBE TYPE WASTE HEAT RECOVERY SYSTEMS : • Natural or Forced Circulation Type Configuration is possible. • WHRU system is designed based on the Waste Gases Type and other Basic Design Parameters, Hence Reliable Operation. • Smoke chambers are lined with castable refractory material to protect the inside surfaces. • Simple arrangement of smoke chamber door fixing, facilitate easy periodical tube cleaning. • Finned Tube Construction is available which makes the WHRU compact. • Steam Heat Recovery Boilers are available in both Bi-Drum and Single Drum type arrangements. • Due to proper shell or steam drum diameters, steam volume is more & hence better steam quality. • Steam Quality is better as Properly Designed Drum Internals are Provided. • Provided with accessories like Super Heater, Economiser, Deaerator Tank etc. as per requirement for better performance of the Waste Heat Boiler. • Capacity and Working Pressure of the Waste Heat Recovery is considered as per Customers requirement. • Heat Exchangers and Waste Heat Recovery Boilers are especially made as per codes like IBR 1950 with its Latest Amendments/TEMA etc. WASTE HEAT RECOVERY SYSTEM ranges from single unit to entire system which includes CO-GENERATION SYSTEMS which can generate ELECTRICITY by producing steam from running boiler operating on process outputs. We design WASTE HEAT RECOVERY HEAT EXCHANGERS to TURNKEY CO GENERATION PROJECTS with high degree of AUTOMATION. A detailed study of the clients system is required. Then total waste heat load is determined. Depending on this quantity, Energy generation is calculated. Finally the system is designed for client according to his requirements. We design and manufacture complete custom built waste heat recovery equipments by adopting best designing methods and standards along with best quality raw materials and manufacturing methods at best possible price and least possible time. We appreciate your interest in waste heat recovery systems and request the enquiry for future transactions.

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PACKAGE BOILER is a COMPACT BOILER used for generation of steam in any type of industry. It can be Water tube or Fire Tube type. Package Boilers can be IBR Boilers or NON IBR Boilers. • Boiler Construction is Three Pass Fully Wet Back Type. • Designed with proper grate area and furnace volume for efficient burning of solid fuels. • Proper Furnace Volume is provided For Liquid and Gaseous Fuels for better Combustion Efficiencies.. • Higher boiler efficiencies as designed properly with required heating surface areas based on Fuel Type. • Available for liquid fuels like LDO/HSD/FO/LSHS, Gaseous fuels like Natural Gas/LPG/Biogas and Solid Fuels like Bagasse, Husk, Wood, Coal and other Agro-Wastes. • Good Steam Quality up to 98% dry saturated as large disengaging surface and free board distance in boiler shell. • Consistent and trouble free performance under 'Normal Operating Conditions. • Capacities from 50 kg/hr to 6000 kg/hr for Solid Fuels and from 50 kg/hr to 20,000 kg/hr for Oil/Gas Firing are available. Pressure Ratings 10.54 kg/sq.cm, 15 kg/sq.cm, 17.5 kg/sq.cm, 21 kg/sq.cm or as per Clients Requirement We SGM TECH design and manufacture all types of Package Boilers according to client requirements. We adopt best standards for designing and best quality raw materials along with best and efficient methods for manufacturing. Different fuels include Agro-waste, Wood, Husk, Coal as solid fuels, FO, LDO, HSD, LSHS as liquid fuelsand NG, LPG, CNG, Biogass, Producer Gas as gaseous fules. SGM TECH provides complete TURNKEY PROJECTS of Package Boilers along with high degree of BOILER AUTOMATION with best quality and price along with best delivery periods. We assure efficient working of our state of the art package boilers for long term operations. We appreciate your interest in package boilers and request the enquiry for the future transactions.

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Composite Type Boiler • Manufactured in the range of 1000 kg/hr to 15,000 kg/hr Capacities with different pressure ratings of 10.54 kg/sq.cm, 15 kg/sq.cm, 17.5 kg/sq.cm, 21 kg/sq.cm. • Manufactured in both Five Side Membrane Panel and Two Side Membrane Panel Type Furnace Designs. • Advantages of both Water Tube and Smoke Tube Boilers together. • High Fuel Combustion Efficiency as Greater Furnace Volume and more Grate Areas. • Provided with Different type of grates based on type of fuel, capacity of the boiler and application in the process. Available with Fixed Grate/Dumping Grate/Pulsating Grate/Travelling Grate/FBC Grate. • Manual and Auto Feeding Arrangements are possible. • Quick Steam Generation and Better performance on Fluctuating Loads. • Greater Shell Diameters with properly designed shell internals for Better Steam Purity up to 98% Dry . • Proper Water Circulation Ratios and Greater Heat Transfer Areas Makes Our Boiler more reliable and has longer life of steady operation. We SGM TECH design and manufacture all types of Composite Boilers according to client requirements. We adopt best standards for designing and best quality raw materials along with best and efficient methods for manufacturing. Different fuels include Agro-waste, Wood, Husk, Coal as solid fuels, FO, LDO, HSD, LSHS as liquid fuelsand NG, LPG, CNG, Biogass, Producer Gas as gaseous fules. Different types of Grate include Fixed type, CAG type, Dumping type, FBC type. SGM TECH provides complete TURNKEY PROJECTS of Package Boilers along with high degree of BOILER AUTOMATION with best quality and price along with best delivery periods. We assure efficient working of our state of the art composite boilers for long term operations. We appreciate your interest in composite boilers and request the enquiry for the future transactions.

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An ECONOMIZER is a device which is used to reduce the energy consumption in the system by utilizing energy from process outputs. Economizer is a type of HEAT EXCHANGER which is used for heat transfer between two fluids. Economizer basically reuses waste heat from hot flue gases from boiler and preheats the feed water going to boiler. Thus energy required for generating steam is reduced due to preheated water. Economizer as a result is a WASTE HEAT RECOVERY UNIT which plays a vital role in improving boiler efficiency. We design and manufacture economizers for both IBR and NON IBR boilers. We adopt all the IBR rules for design and refer national and international standards and codes for best engineering design of the product. We have our own manufacturing setup which implements best possible manufacturing techniques ensuring fastest production with best quality. We study the client's process for accurate design and also consider the client's special requirements for assuring customer satisfaction. We also provide AUTOMATION to improve accuracy and reduce labour jobs. We appreciate your interest in the economizers and request the enquiry for the future transactions.

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WATER CUM SMOKE TUBE BOILER is a type of boiler in which water circulates in tubes heated externally by the fire. Fuel is burned inside the furnace, creating hot gas which heats water in the steam-generating tubes and steam is generated. A. OIL/GAS FIRED : • Shop Assembled with Closely Controlled quality. • Compact and easy for Transportation. • Less Erection time due to Package Type Design. • Good Heat Release Rates in the Furnace and Proper Water Circulation Ratios Ensures High Reliability. • High Fuel Efficiency up to 90 + 2 % on Fuel Oils such as LDO,HSD,FO,LSHS and up to 92+2 % on Gaseous Fuels like Natural Gas, LPG, Biogas etc. • Convective Type Super Heater Placed behind Screen Tubes and Convective Bank Tubes, Gives More Life to the Super Heater. • Soot Blowers are provided for cleaning the heat transfer surfaces periodically thereby maintaining the overall performance of the boiler constant. • Good Steam Quality is ensured due to presence of properly designed drum internals. • Provision of refractory layer on bottom membrane wall tubes in the furnace protects the surfaces from getting damaged due to burning of the spilt oil on the bottom surfaces. • Quick Steam Generation and Can Take Care of Changing Requirement of the Steam in the Process. • Available with all accessories like Super Heater, Economiser, and Air Pre-Heater as per clients requirements. • Range of the boilers is available from 5000 kg/hr to 50,000 kg/hr with working pressure Range of 10 kg/sq.cm to 120 kg/sq.cm. B. SOLID FUEL FIRED : • Designed as per Latest Amendments of the IBR Code and Other Internationally Recognized Codes and are provided with more than all mandatory safety requirements. • Suitable to Burn different type of fuels such as Bagasse, Husk, Wood Chips, Brickets, Coal etc. • Provided with Grates like Fixed Grate/Dumping Grate/Pulsating Grate/Travelling Grate/FBC Grates. • Quick Steam Generation and Can Take Care of Changing Requirement of the Steam in the Process. • Provision of Appropriate Grate Area and Furnace Volume ensures complete combustion of the fuel in the furnace. • Longer life of super heater as its construction is based on the fuel type, its design parameters and proper metallurgy of the super heater tubes and headers used. • Multi-passes in convection zone makes the boiler efficient and more economical. • Provided with accessories like Super Heater, Economiser, Air Pre-Heater, De-aerator Tanks etc. as per requirement for better performance of the boiler. • High Overall efficiency combined with reliable operation achieved through accurate computerized thermal and mechanical designs of boiler. • Range of the boilers is available from 5 TPH to 150 TPH with working pressure Range of 10 kg/sq.cm to 120 kg/sq.cm. Water Tube Boilers are installed when there is a requirement of high pressure high temperature steam for specific application. These boilers can generate steam with pressure of 160 bar and above. Different fuels include Agro-waste, Wood, Husk, Coal as solid fuels, FO, LDO, HSD, LSHS as liquid fuelsand NG, LPG, CNG, Biogass, Producer Gas as gaseous fules. We SGM TECH design and develop all types of Water Tube Boilers with MULTIPLE FUELS according to customer requirement. We use IBR approved design procedures for designing boilers and assure the efficient and safe working of the entire system. We also adopt different National and International Design Standards for best TURNKEY PROJECTS along with boiler services for our customers in best possible price and timely delivery. We design state of the art custom CUSTOM BUILT BOILERS with best quality and price. We appreciate your interest in boilers and request enquiry for future transactions.

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JAGGERY is a product derived from sugarcane juice by removing water content from it. There are many types of Jaggery available in market as follows : 1. Liquid Jaggery. 2. Solid Jaggery. 3. Powder Jaggery. 4. Organic Jaggery. 5. Khandsari Sugar. 6. Refined Khandsari Sugar. 7. Ayurvedic Sugar. We at SGM TECH, design and manufacture all types of TURNKEY JAGGERY PLANTS and KHANDASARI by adopting best engineering methods and traditional values. We use top FOOD GRADE QUALITY RAW MATERIAL for our pans and other system as well. We have our own manufacturing setup which allow us to deliver best quality plants within specified time and best possible price. We maintain the quality of final JAGGERY to the optimum level specified by government and other food processing standards in our system ensuring good consumer's health. We appreciate your interest in JAGGERY PLANTS and request your enquiry for the future transactions.

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A SUPER HEATER is a device used to convert saturated steam or wet steam into super-heated steam or dry steam. There are three types of super heaters : 1. RADIANT SUPER HEATER : Placed directly in the combustion chamber. 2. CONVECTIVE SUPER HEATER : Located in the path of the hot gases. 3. SEPARATELY FIRED SUPER HEATER : Totally separated from the boiler. We at SGM TECH design and manufacture all types of super heaters. We study the client's requirements and design the most optimum solution by adopting best engineering methods. We use top grade raw materials and modern technology for delivering best quality product in time with best possible price. We appreciate your interest in Super-Heaters and request the enquiry for the future transactions.

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