Name: SUPER HEATERS
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WASTE HEAT RECOVERY SYSTEMS

WASTE HEAT RECOVERY is a process of recovering ENERGY from waste process outputs. These are custom built equipments or systems designed as per the waste heat available and the process heat load. • These are custom built equipments as per the type waste heat available and the process heat requirements. A detailed study of the clients system is required. • These systems can be designed to recover waste heat from high temperature flue gases of furnaces , DG sets, boilers or any other heat source. • The waste heat recovery can be designed in shell and tube type or water tube type design based on the operating pressure of the system. SMOKE TUBE TYPE WASTE HEAT RECOVERY SYSTEMS : • Package type boilers is an internal furnace Boiler with a three pass, fully wet back & smoke tube type design. The fuel is charged through a charging door to keep the fire going. Package type is designed to provide low cost heating with minimum operational complexity. • Due to proper shell or steam drum diameters, steam volume is more & hence better steam quality. • Steam Quality is better as Properly Designed Drum Internals are Provided. • Provided with accessories like Economiser, Deaerator Tank etc. as per requirement for better performance of the Waste Heat Boiler. • Capacity and Working Pressure of the Waste Heat Recovery is considered as per Customers requirement. • Heat Exchangers and Waste Heat Recovery Boilers are especially made as per codes like IBR 1950 with its Latest Amendments/TEMA etc. WATER TUBE TYPE WASTE HEAT RECOVERY SYSTEMS : • Natural or Forced Circulation Type Configuration is possible. • WHRU system is designed based on the Waste Gases Type and other Basic Design Parameters, Hence Reliable Operation. • Smoke chambers are lined with castable refractory material to protect the inside surfaces. • Simple arrangement of smoke chamber door fixing, facilitate easy periodical tube cleaning. • Finned Tube Construction is available which makes the WHRU compact. • Steam Heat Recovery Boilers are available in both Bi-Drum and Single Drum type arrangements. • Due to proper shell or steam drum diameters, steam volume is more & hence better steam quality. • Steam Quality is better as Properly Designed Drum Internals are Provided. • Provided with accessories like Super Heater, Economiser, Deaerator Tank etc. as per requirement for better performance of the Waste Heat Boiler. • Capacity and Working Pressure of the Waste Heat Recovery is considered as per Customers requirement. • Heat Exchangers and Waste Heat Recovery Boilers are especially made as per codes like IBR 1950 with its Latest Amendments/TEMA etc. WASTE HEAT RECOVERY SYSTEM ranges from single unit to entire system which includes CO-GENERATION SYSTEMS which can generate ELECTRICITY by producing steam from running boiler operating on process outputs. We design WASTE HEAT RECOVERY HEAT EXCHANGERS to TURNKEY CO GENERATION PROJECTS with high degree of AUTOMATION. A detailed study of the clients system is required. Then total waste heat load is determined. Depending on this quantity, Energy generation is calculated. Finally the system is designed for client according to his requirements. We design and manufacture complete custom built waste heat recovery equipments by adopting best designing methods and standards along with best quality raw materials and manufacturing methods at best possible price and least possible time. We appreciate your interest in waste heat recovery systems and request the enquiry for future transactions.

SUPER HEATER

SUPER HEATERS

A SUPER HEATER is a device used to convert saturated steam or wet steam into super-heated steam or dry steam. There are three types of super heaters : 1. RADIANT SUPER HEATER : Placed directly in the combustion chamber. 2. CONVECTIVE SUPER HEATER : Located in the path of the hot gases. 3. SEPARATELY FIRED SUPER HEATER : Totally separated from the boiler. We at SGM TECH design and manufacture all types of super heaters. We study the client's requirements and design the most optimum solution by adopting best engineering methods. We use top grade raw materials and modern technology for delivering best quality product in time with best possible price. We appreciate your interest in Super-Heaters and request the enquiry for the future transactions.

AIR PRE HEATER

AIR PRE-HEATERS

An AIR PRE-HEATER (APH) is any device designed to heat air before another process (for example, combustion in a boiler) with the primary objective of increasing the thermal efficiency of the process. AIR PRE HEATER is a type of HEAT EXCHANGER which is used to transfer heat between any process output and air. It is a conventional Shell and Tube type or Plate type heat exhanger in which process output flows through the tubes and air flows over the tubes in the shell. There are baffles present which create the resistance in air flow and increase the heat transfer. AIR PRE HEATER improves the overall efficiency of the system by increasing the temperature of the air required for combustion. We design and manufacture all types of APH according to client's requirements. We adopt best engineering techniques for most efficient designs. We have modern machines which allow us to adopt the best manufacturing techniques and timely delivery of the product. We appreciate your interest in AIR PRE HEATERS and request the enquiry for the future transactions.

THERMAL OIL HEATER

THERMIC FLUID HEATERS

A THERMIC FLUID HEATER is an industrial heating equipment, used where only heat transfers are desired instead of pressure. In this equipment, a thermic fluid is circulated in the entire system for heat transfers to the desired processes. Combustion process heats up the thermic fluid and this fluid carries and rejects this heat to the desired fluid for concluding the processes. After rejecting it, this fluid comes back again to the thermic fluid heater and this cycle goes on. • HEATER Construction is Four Pass Coil Type having single radiant & Double convective Coiles With Shell. • Designed with proper grate area and furnace volume for efficient burning of solid fuels. • Proper Furnace Volume is provided For Liquid and Gaseous Fuels for better Combustion Efficiencies.. • Higher boiler efficiencies as designed properly with required heating surface areas based on Fuel Type. • Available for liquid fuels like LDO/HSD/FO/LSHS, Gaseous fuels like Natural Gas/LPG/Bio-gas and Solid Fuels like Bagasse, Husk, Wood, Coal and other Agro-Wastes. • Consistent and trouble free performance under 'Normal Operating Conditions'. • Capacities from 1,00,000 kcal/hr to 100,00,000 kcal/hr with Maximum Thermic Fluid Temperatures ranging From 280 to 400 deg.C. depending on the applications. We SGM TECH design and manufacture Coil - in - Coil Type Thermic Fluid Heaters and other types as well. We develop Thermal Oil Heaters using Dowtherm, Essotherm 500 etc. oils as thermic fluids. We adopt best design procedures for designing the thermic fluid heaters. We ensure best quality of raw materials and manufacturing techniques for delivering highly efficient products. International standards adopted by our team guarantee the efficient as well as safe working of the product with high life span. We study the client's process and determine the capacity of thermic fluid heater. Then consider client's special requirements. After detailed study we design the equipment ensuring customer satisfaction. We also provide high degree of AUTOMATION in all our products. We appreciate your interest in our product and request your enquiry for future transactions.

Flue Gas to Air Heat Exchanger - HUL Ettah, Delhi

HEAT EXCHANGERS

HEAT EXHANGER is a device used to transfer heat between two or more fluids. There may be direct or indirect contact between the fluids. The main classification of heat exchangers is as follows : PARALLEL FLOW and COUNTER CURRENT FLOW heat exchangers. There are many types based on construction i.e. Shell and Tube, Plate Type etc. We design and manufacture all types of Heat Exchangers according to client's demand and requirement. We adopt best engineering methods for designing and best manufacturing techniques to deliver the best quality of product within specified time. We also provide high degree of AUTOMATION on customer's demand. We ensure best engineering design with efficient performance with high life span of our Heat Exchangers with best possible price and fastest service.

HOT AIR

HOT AIR GENERATORS

A HOT AIR GENERATOR is a type of heater in which heat is generated by burning fuel and is transferred to the air at ambient temperature which is then heated to the required temperature. Different fuels include Agro-waste, Wood, Husk, Coal as solid fuels, FO, LDO, HSD, LSHS as liquid fuelsand NG, LPG, CNG, Biogass, Producer Gas as gaseous fules. We design complete TURNKEY SOLUTIONS for HOT AIR GENERATION SYSTEMS according to customer requirements by adopting best engineering methods for optimized design and efficient working along with safety. We also have our own manufacturing setup having modern facilities and utilities for fast manufacturing. We use top grade materials and techniques to manufacture the product in least possible time and at best price. We appreciate your interest in HOT AIR GENERATORS and request the enquiry for the future transactions.

TURNKEY SOLUTION

HOT WATER GENERATORS

A HOT WATER GENERATOR is a type of heater in which heat is generated by burning fuel and is transferred to the water at ambient temperature which is then heated to the required temperature. Different fuels include Agro-waste, Wood, Husk, Coal as solid fuels, FO, LDO, HSD, LSHS as liquid fuelsand NG, LPG, CNG, Biogass, Producer Gas as gaseous fules. We design complete TURNKEY SOLUTIONS for HOT WATER GENERATION SYSTEMS according to customer requirements by adopting best engineering methods for optimized design and efficient working along with safety. We also have our own manufacturing setup having modern facilities and utilities for fast manufacturing. We use top grade materials and techniques to manufacture the product in least possible time and at best price. We appreciate your interest in HOT WATER GENERATORS and request the enquiry for the future transactions.

BOILER

MULTI FUEL COMPOSITE BOILERS

Composite Type Boiler • Manufactured in the range of 1000 kg/hr to 15,000 kg/hr Capacities with different pressure ratings of 10.54 kg/sq.cm, 15 kg/sq.cm, 17.5 kg/sq.cm, 21 kg/sq.cm. • Manufactured in both Five Side Membrane Panel and Two Side Membrane Panel Type Furnace Designs. • Advantages of both Water Tube and Smoke Tube Boilers together. • High Fuel Combustion Efficiency as Greater Furnace Volume and more Grate Areas. • Provided with Different type of grates based on type of fuel, capacity of the boiler and application in the process. Available with Fixed Grate/Dumping Grate/Pulsating Grate/Travelling Grate/FBC Grate. • Manual and Auto Feeding Arrangements are possible. • Quick Steam Generation and Better performance on Fluctuating Loads. • Greater Shell Diameters with properly designed shell internals for Better Steam Purity up to 98% Dry . • Proper Water Circulation Ratios and Greater Heat Transfer Areas Makes Our Boiler more reliable and has longer life of steady operation. We SGM TECH design and manufacture all types of Composite Boilers according to client requirements. We adopt best standards for designing and best quality raw materials along with best and efficient methods for manufacturing. Different fuels include Agro-waste, Wood, Husk, Coal as solid fuels, FO, LDO, HSD, LSHS as liquid fuelsand NG, LPG, CNG, Biogass, Producer Gas as gaseous fules. Different types of Grate include Fixed type, CAG type, Dumping type, FBC type. SGM TECH provides complete TURNKEY PROJECTS of Package Boilers along with high degree of BOILER AUTOMATION with best quality and price along with best delivery periods. We assure efficient working of our state of the art composite boilers for long term operations. We appreciate your interest in composite boilers and request the enquiry for the future transactions.

ECONOMIZER

ECONOMIZERS

An ECONOMIZER is a device which is used to reduce the energy consumption in the system by utilizing energy from process outputs. Economizer is a type of HEAT EXCHANGER which is used for heat transfer between two fluids. Economizer basically reuses waste heat from hot flue gases from boiler and preheats the feed water going to boiler. Thus energy required for generating steam is reduced due to preheated water. Economizer as a result is a WASTE HEAT RECOVERY UNIT which plays a vital role in improving boiler efficiency. We design and manufacture economizers for both IBR and NON IBR boilers. We adopt all the IBR rules for design and refer national and international standards and codes for best engineering design of the product. We have our own manufacturing setup which implements best possible manufacturing techniques ensuring fastest production with best quality. We study the client's process for accurate design and also consider the client's special requirements for assuring customer satisfaction. We also provide AUTOMATION to improve accuracy and reduce labour jobs. We appreciate your interest in the economizers and request the enquiry for the future transactions.